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  • admin : FS Wizard Update: T-Slot tool type has been removed from the "Tool Type" list. Reason: it works the same as a solid or indexed end mill. Just make sure you specify correct Flute Length and Shank Diameter wink May 12, 2012, 12:06 am
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    FS Wizard: FREE CNC Machinists Calculator

    October 15, 2011, 2:33 am by Teh LEET admin
    fs_wizard.jpg

    What is FS Wizard?

    It is meant to be the most accurate CNC Machinists Calulator in the world.
    It will also forever remain FREE for anyone to use.

    In order for every user to enjoy latest modifications and most accurate results, it is WEB Based.
    This means that you can use it across all imaginable operational systems and devices.
    All you need is internet connected WEB browser.
    No download or installation is required: Just visit the web page.

     

    Key Features of FS Wizard:

    • It is and always will be FREE for use by anyone.
    • Otimal Speed/Feed for particular tool/material combination.
    • Axial and Radial chip thinning.
    • RPM Reduction for extra long tools.
    • Machinig Horse Power and torque estimation.
    • Side Force and tool deflection estimation.
    • Tool breakage prediction against torque and deflection.
    • Balancing Depth Of Cut (DOC) againt Width Of Cut (WOC) and vise-versa.
    • Speed/Feed compensation for long cutters
    • On the fly INCH - METRIC conversion.
    • Almost daily updates. I use it every day for my work and keep improving the software model.
    • myCut Tool Database. Registered users can save calculations online and then retrieve them without the hassle of re-entering similar data.
    • Web based, so No download or installation is needed.

    Things to do next:

    • Turning and pluge milling
    • User/Machine Profiles
    • Feedback/Rating knowledge database
    • Self learning to allow automatic changes to particular tool/material/conditions according to user feedback.

    Interested?

    Check out my alpha version here


    And Please let me know what you think about the idea.

    ...Read more


    okuma prog samples

    April 27, 2012, 6:43 pm by Teh LEET admin

    Code:SIDE DRILLING
    O1
    (12607T020-AAAN PART BEGIN)
    G50 S2000
    N300 G0 X100. Y50.
    M110
    NAT10
    G94 M146 M8
    G17
    M0
    (T10-28 .150 DRL SIDE TOP )
    G0 X10.838 T1028 SB=3000
    M13
    G0 X10.838 Z-0.375
    G0 X10.838 Z-0.375 C0
    C0
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C0 D0.125 F12.0
    G180
    G0 X10.838
    C30.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C30. D0.125 F12.0
    G180
    G0 X10.838
    C60.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C60. D0.125 F12.0
    G180
    G0 X10.838
    C90.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C90. D0.125 F12.0
    G180
    G0 X10.838
    C120.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C120. D0.125 F12.0
    G180
    G0 X10.838
    C150.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C150. D0.125 F12.0
    G180
    G0 X10.838
    C180.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C180. D0.125 F12.0
    G180
    G0 X10.838
    C210.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C210. D0.125 F12.0
    G180
    G0 X10.838
    C240.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C240. D0.125 F12.0
    G180
    G0 X10.838
    C270.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C270. D0.125 F12.0
    G180
    G0 X10.838
    C300.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C300. D0.125 F12.0
    G180
    G0 X10.838
    C330.
    G101 X9.138 F200.0
    G183 X7.2172 Z-0.375 I0.15 L0.125 C330. D0.125 F12.0
    G180
    G0 X10.838
    G0 X10.838 Z-0.375 C330.
    M146
    G136
    G95 M12 M9
    M109
    G0 X100. Z50.
    M1
    TLID
    (12607T020-AAAN PART END)
    M2

    Code:FACE DRILLING SAMPLE
    O1
    (INCAAG PART BEGIN)
    N200 G0 X50. Z50.
    G50 S2000
    NAT09
    M110
    G94 M146 M8
    G17
    M0
    (T9-15 #7 DRL MTN HOLES)
    G0 Z1. T0915 SB=3000
    M13
    G137 C0
    G0 X0.0001 Y0
    Z1.
    G0 X0.4688 Y0.8119
    G0 X0.4688 Y0.8119
    G0 X0.4688 Y0.8119 Z1.
    G101 Z-0.225 F200.0
    G183 X0.4688 Y0.8119 Z-0.8354 K0.1 L0.125 D0.125 F26.0
    G180
    G0 Z1.
    G0 X-0.4688 Y-0.8119
    G101 Z-0.225 F200.0
    G183 X-0.4688 Y-0.8119 Z-0.8354 K0.1 L0.125 D0.125 F26.0
    G180
    G0 Z1.
    G0 X-0.4688 Y-0.8119
    G0 X0.0001 Y0
    M146
    G136
    G95 M12 M9
    M109
    G0 X50. Z50.
    M1
    TLID
    (INCAAG PART END)
    M2

    ...Read more


    Compound Cycle Tapping on Okuma Lathe

    April 27, 2012, 5:56 pm by Teh LEET admin

    Cycle Format:

    G184 X Z C K (I) F Q E
    OR
    G184 X (Z) R C K (I) F Q E

    G180 (Cancel)

    ...Read more


    FS Wizard: Dormer Drill test on T6061 Aluminum

    April 24, 2012, 1:22 am by Teh LEET admin

    As part of FS Wizard's development. 2 drills were tested today on T6061 Aluminum.

    0.312 Dia and 0.390 Dia Dormer A002 Drill Jobber Drill with TiN coated tip.

    Helix:30Deg

    Point:Split, 118Deg.

    Hole depth for both was 3.0"".

    Peck equaled 1xDia

    Speeds and Feeds for 0.312 Dia drill were

    ...Read more


    Drilling Hardox 500 55RC: 0.281 dia .75 deep

    April 20, 2012, 6:47 am by Teh LEET admin

    Tool:0.281 dia 0 helix TIN coated carbide drill

    Peck:0.125

    Coolant: Air

    RESULT
    SFM: 49 f/min
    RPM: 663
    APT:  0.00070 in/rev
    Feed: 0.93 in/min
    MRR: 0.1 in^3/min
    HP: 0.2
    Torque: 19.4 in-lb
    Max Torque: 22.9 in-lb

     

    ...Read more


    Drill Chart imperial/metric

    April 12, 2012, 3:55 am by Teh LEET admin
    FRACTION INCH NUMBER SIZE LETTER SIZE DECIMAL METRIC DECIMAL INCHES
    FRACTION INCH NUMBER SIZE LETTER SIZE DECIMAL METRIC DECIMAL INCHES
      80     0.0135
      79     0.0145
    1/64       0.0156
      78     0.0160
      77     0.0180
          0.5 0.0197
      76     0.0200
      75     0.0210
      74     0.0225
      73     0.0240
      72     0.0250
      71     0.0260
      70     0.0280
      69     0.0292
          0.75 0.0295
      68     0.0310
    1/32       0.0312
      67     0.0320
      66     0.0330
      65     0.0350
      64     0.0360
      63     0.0370
      62     0.0380
      61     0.0390
          1 0.0394
      60     0.0400
      59     0.0410
      58     0.0420
      57     0.0430
      56     0.0465
    3/64       0.0469
          10.25 0.0492
      55     0.0520
      54     0.0550
          10.5 0.0591
      53     0.0595
    1/16       0.0625
      52     0.0635
      51     0.0670
          10.75 0.0689
      50     0.0700
      49     0.0730
      48     0.0760
    5/64       0.0781
      47     0.0785
          2 0.0787
      46     0.0810
      45     0.0820
      44     0.0860
          20.25 0.0886
      43     0.0890
      42     0.0935
    3/32       0.0938
      41     0.0960
      40     0.0980
          20.5 0.0984
      39     0.0995
      38     0.1015
      37     0.1040
      36     0.1065
          20.75 0.1083
    7/64       0.1094
      35     0.1100
      34     0.1110
      33     0.1130
      32     0.1160
          3 0.1181
      31     0.1200
    1/8       0.1250
          30.25 0.1280
      30     0.1285
      29     0.1360
          30.5 0.1378
      28     0.1405
    9/64       0.1406
      27     0.1440
      26     0.1470
          30.75 0.1476
      25     0.1495
      24     0.1520
      23     0.1540
    5/32       0.1562
      22     0.1570
          4 0.1575
      21     0.1590
      20     0.1610
      19     0.1660
          40.25 0.1673
      18     0.1695
    11/64       0.1719
      17     0.1730
      16     0.1770
          40.5 0.1772
      15     0.1800
      14     0.1820
      13     0.1850
          40.75 0.1870
    3/16       0.1875
      12     0.1890
      11     0.1910
      10     0.1935
      9     0.1960
          5 0.1969
      8     0.1990
      7     0.2010
    13/64       0.2031
      6     0.2040
      5     0.2055
          50.25 0.2067
      4     0.2090
      3     0.2130
          50.5 0.2165
    7/32       0.2188
      2     0.2210
          50.75 0.2264
      1     0.2280
        A   0.2340
    15/64       0.2344
          6 0.2362
        B   0.2380
        C   0.2420
        D   0.2460
          60.25 0.2461
    1/4   E   0.2500
          60.5 0.2559
        F   0.2570
        G   0.2610
    17/64       0.2656
          60.75 0.2657
        H   0.2660
        I   0.2720
          7 0.2756
        J   0.2770
        K   0.2810
    9/32       0.2812
          70.25 0.2854
        L   0.2900
        M   0.2950
          70.5 0.2953
    19/64       0.2969
        N   0.3020
          70.75 0.3051
    5/16       0.3125
          8 0.3150
        O   0.3160
        P   0.3230
          80.25 0.3248
    21/64       0.3281
        Q   0.3320
          80.5 0.3346
        R   0.3390
    11/32       0.3438
          80.75 0.3445
        S   0.3480
          9 0.3543
        T   0.3580
    23/64       0.3594
          90.25 0.3642
        U   0.3680
          90.5 0.3740
    3/8       0.3750
         V   0.3770
          90.75 0.3839
        W   0.3860
    25/64       0.3906
          10 0.3937
        X   0.3970
        Y   0.4040
    13/32       0.4063
        Z   0.4130
          100.5 0.4134
    27/64       0.4219
          11 0.4331
    7/16       0.4375
          110.5 0.4528
    29/64       0.4531
    15/32       0.4688
          12 0.4724
    31/64       0.4844
          120.5 0.4921
    1/2       0.5000
          13 0.5118
    33/64       0.5156
    17/32       0.5312
          130.5 0.5315
    35/64       0.5469
          14 0.5512
    9/16       0.5625
          140.5 0.5709
    37/64       0.5781
          15 0.5906
    19/32       0.5938
    39/64       0.6094
          150.5 0.6102
    5/8       0.6250
          16 0.6299
    41/64       0.6406
          160.5 0.6496
    21/32       0.6562
          17 0.6693
    43/64       0.6719
    11/16       0.6875
          170.5 0.6890
    45/64       0.7031
          18 0.7087
    23/32       0.7188
          180.5 0.7283
    47/64       0.7344
          19 0.7480
    3/4       0.7500
    49/64       0.7656
          190.5 0.7677
    25/32       0.7813
          20 0.7874
     51/64       0.7969
          200.5 0.8071
    13/16       0.8125
          21 0.8268
    53/64       0.8281
    27/32       0.8438
          210.5 0.8465
    55/64       0.8594
          22 0.8661
    7/8       0.8750
          220.5 0.8858
    57/64       0.8906
          23 0.9055
    29/32       0.9062
    59/64       0.9219
          230.5 0.9252
    15/16       0.9375
          24 0.9449
    61/64       0.9531
          240.5 0.9646
    31/32       0.9688
          25 0.9843
    63/64       0.9844
    1       1.0000

    ...Read more


    Pipe Tap Drill Chart

    April 6, 2012, 5:13 am by Teh LEET admin
    - American Standard British Standard
    Size Threads
    per inch    		 NPT NPS Threads
    per inch    		 Drill size
    1/16 27 D 1/4 28 G
    1/8 27 R S 28 11/32
    1/4 18 7/16 29/64 19 15/32
    3/8 18 37/64 19/32 19 39/64
    1/2 14 23/32 47/64 14 3/4
    5/8 - - - 14 53/64
    3/4 14 59/64 15/16 14 31/32
    7/8 - - - 14 1-7/64
    1 11.5 1-5/32 1-3/16 11 1-7/32

    ...Read more


    Metric Tap Drill Chart

    March 27, 2012, 5:34 am by Teh LEET admin
    Tap size Tap Drill
    (mm)    		 Tap Drill
    (inch)    		 Clearance
    (mm)    		 Clearance
    (inch)
    Tap size Tap Drill
    (mm)    		 Tap Drill
    (inch)    		 Clearance
    (mm)    		 Clearance
    (inch)
    M1.6x0.35 1.25 #55 1.8 #49
    M2x0.4 1.60 #52 2.4 #41
    M2.5x0.45 2.05 #46 2.9 #32
    M3x.05 2.50 #39 3.4 #29
    M3.5x0.6 2.90 #32 3.9 #23
    M4x0.7 3.30 #30 4.5 #16
    M5x0.8 4.20 #19 5.5 7/32
    M6x1 5.0 #8 6.6 G
    M8x1.25 6.8 H 9.0 T
    M8x1 7.0 J 9.0 T
    M10x1.5 8.5 R 12.0 31/64
    M10x1.25 8.8 11/32 12.0 31/64
    M12x1.75 10.2 13/32 14.0 35/64
    M12x1.25 10.8 27/64 14.0 35/64
    M14x2 12.0 15/32 16.0 5/8
    M14x1.5 12.5 1/2 16.0 5/8
    M16x2 14.0 35/64 18.0 45/64
    M16x1.5 14.5 37/64 18.0 45/64
    M18x2.5 15.5 39/64 20.0 51/64
    M18x1.5 16.5 21/32 20.0 51/64
    M20x2.5 17.5 11/16 22.0 7/8
    M20x1.5 18.5 47/64 22.0 7/8
    M22x2.5 19.5 49/64 25.0 1
    M22x1.5 20.5 13/16 25.0 1
    M24x3 21.0 53/64 27.0 1-5/64
    M24x2 22.0 7/8 27.0 1-5/64
    M27x3 24.0 15/16 30.0 1-3/16
    M27x2 25.0 1 30.0 1-3/16

    ...Read more


    Imperial Tap Drill Chart

    March 25, 2012, 8:31 pm by Teh LEET admin
    No or Dia. TPI Min. Dia. Maj. Dia. Drill Size Decimal Clear Hole Decimal
    No or Dia. TPI Min. Dia. Maj. Dia. Drill Size Decimal Clear Hole Decimal
    0 80 .0447 .0600 3/64 .0469 50 .0700
    1 64 .0538 .0730  53 .0595 46 .0810
    72 .0560 53 .0595
    2 56 .0641 .0860  50 .0700 41 .0960
    64 .0668 50 .0700
    3 48 .0734 .0990  47 .0785 35 .1100
    56 .0771 45 .0820
    4 40 .0813 .1120  43 .0890 30 .1285
    48 .0864 42 .0935
    5 40 .0943 .1250  38 .1015 29 .1360
    44 .0971 37 .1040
    6 32 .0997 .1380  36 .1065 25 .1495
    40 .1073 33 .1130
    8 32 .1257 .1640  29 .1360 16 .1770
    36 .1299 29 .1360
    10 24 .1389 .1900  25 .1495 7 .2010
    32 .1517 21 .1590
    12 24 .1649 .2160   16 .1770 1 .2280
    28 .1722 14 .1820
    32 .1777 13 .1850
    1/4 20 .1887 .2500   7 .2010 H .2660
    28 .2062 3 .2130
    32 .2117 7/32 .2188
    5/16 18 .2443 .3125   F .2570 Q .3320
    24 .2614 I .2720
    32 .2742 9/32 .2812
    3/8 16 .2983 .3750   5/16 .3125 X .3970
    24 .3239 Q .3320
    32 .3367 11/32 .3438
    7/16 14 .3499 .4375   U .3680 15/32 .4687
    20 .3762 25/64 .3906
    28 .3937 Y .4040
    1/2 13 .4056 .5000   27/64 .4219 17/32 .5312
    20 .4387 29/64 .4531
    28 .4562 15/32 .4688
    9/16 12 .4603 .5625   31/64 .4844 19/32 .5938
    18 .4943 33/64 .5156
    24 .5114 33/64 .5156
    5/8 11 .5135 .6250   17/32 .5312 21/32 .6562
    18 .5568 37/64 .5781
    24 .5739 37/64 .5781
    11/16 24 .6364 .6875 41/64 .6406 23/32 .7188
    3/4 10 .6273 .7500   21/32 .6562 25/32 .7812
    16 .6733 11/16 .6875
    20 .6887 45/64 .7031
    1-3/16 20 .7512 .8125 49/64 .7656 27/32 .8438
    7/8 9 .7387 .8750   49/64 .7656 29/32 .9062
    14 .7874 13/16 .8125
    20 .8137 53/64 .8281
    15/16 20 .8762 .9375 57/64 .8906 31/32 .9688
    1 8 .8466 1.000   7/8 .8750 1-1/32 1.0313
    12 .8978 15/16 .9375
    20 .9387 61/64 .9531
    1-1/16 18 .9943 1.0625 1.000 1.000 1-3/32 1.0938
    1-1/8 7 .9497 1.1250   63/64 .9844 1-5/32 1.1562
    12 1.0228 1-3/64 1.0469
    18 1.0568 1-1/16 1.0625
    1-3/16 18 1.1193 1.1875 1-1/8 1.1250 1-7/32 1.2188
    1-1/4 7 1.0747 1.2500   1-7/64 1.1094 1-9/32 1.2812
    12 1.1478 1-11/64 1.1719
    18 1.1818 1-3/16 1.1875
    1-5/16 18 1.2443 1.3125 1-1/4 1.2500 1-11/32 1.3438
    1-3/8 6 1.1705 1.3750   1-7/32 1.2187 1-13/32 1.4062
    12 1.2728 1-19/64 1.2969
    18 1.3068 1-5/16 1.3125
    1-7/16 18 1.3693 1.4375 1-3/8 1.3750 1-15/32 1.4688
    1-1/2 6 1.2955 1.500   1-11/32 1.3437 1-17/32 1.5312
    12 1.3978 1-27/64 1.4219
    18 1.4318 1-7/16 1.4375
    1-9/16 18 1.4943 1.5625 1-12 1.500 1-19/32 1.5938
    1-5/8 18 1.5568 1.625 1-9/16 1.5625 1-21/32 1.6562
    1-11/16 18 1.6193 1.6875 1-5/8 1.6250 1-23/32 1.7188
    1-3/4 5 1.5046 1.750 1-9/16 1.5625 1-25/32 1.7812

    ...Read more


    Test of NIAGARA 3FL HP End mill for Aluminum

    February 28, 2012, 3:02 am by Teh LEET admin

    Recenty ordered a 3Flute High Performance End Mill From NIAGARA.
    Was very glad and slightly surprised that when punched in all of the endmill's data into my Calculator nothing broke down.I had a rason: At 5000RPM and 3/8" Deep slot cut. The feed came to around 92.0IPM. Chips were making this nice ringing noise that sounds like money.

    Setup:
    HAAS VM-3
    Hudrolic Tribos Holder
    3/4" 45DegHelix 3Flute 1.625FluteLen, 2.375"Overhang TICN HP End mill

    S:5000RPM
    F:92.0IPM
    DOC: 0.375" Slotting
    Coolant:FLOOD

    The calculation was pretty much dead on.

    ...Read more


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